Q43L-3150 Gantry Scrap Shear Press Box 4000x1300x700 for handles heavy-duty scrap materials
Product Description
The Q43L-3150 heavy-duty scrap gantry shear is an industrial-grade hydraulic shearing machine designed for large-scale, high-efficiency processing of heavy scrap metal. Built with a robust gantry frame structure, it delivers exceptional stability and impact resistance, enabling easy shearing of large and thick metal materials, including scrap plates, profiles, pipes, and complex metal structures. With its powerful cutting force and wide blade design, it is the preferred equipment for scrap recycling plants, metal processing centers, end-of-life vehicle dismantling sites, and the metallurgical industry. It efficiently processes irregular scrap into uniform, high-quality furnace-ready materials that are easy to transport and melt, significantly improving processing efficiency and economic benefits.
Product Features
- Exceptional Shearing Capacity: The hydraulic drive system delivers massive cutting force, easily handling high-strength, thick scrap materials.
- Gantry Structure: Offers high rigidity and stability, making it suitable for long-term, high-intensity continuous operation with excellent anti-eccentric load performance.
- Intelligent PLC Control: Equipped with an advanced PLC control system, supporting manual, automatic, and continuous shearing modes. Easy to operate with a high degree of automation, reducing labor requirements.
- High Efficiency & Energy Savings: The hydraulic transmission system is highly efficient, consuming less energy compared to mechanical drives. Cold shearing requires no heating, making it energy-efficient and environmentally friendly.
- Spacious Material Box & Blades: Available in various material box sizes and blade lengths to accommodate different scrap processing needs.
- Safety & Reliability: Includes multiple safety features such as hydraulic overload protection, electrical safety interlock, and emergency stop to ensure operational safety.
- Easy Maintenance: Modular design allows quick replacement of key components like blades, minimizing downtime and simplifying maintenance.
Frequently Asked Questions (FAQ)
Q1: What are the main advantages of a gantry shear?
A1: High cutting force, efficiency, and operational safety. It is ideal for processing large-scale scrap metal and significantly reduces transportation costs.
Q2: Can it be integrated into an automated production line?
A: Yes, the PLC-controlled system allows easy integration with conveyors, grapples, and other equipment to form an automated scrap processing line.
Q3: What is the blade lifespan, and is replacement complicated?
A: The blades are made of special high-strength alloy steel and undergo specialized heat treatment, offering excellent wear and impact resistance for a long lifespan. The modular design supports quick and simple replacement.
Q4: Does the equipment require a special foundation?
A: Yes, due to its heavy weight and strong operational impact, a reinforced concrete foundation meeting specific requirements is necessary to ensure stable operation. Detailed foundation drawings will be provided.
Q5: Can it shear non-ferrous metals besides steel?
A: Yes. This series of shears is also suitable for shearing non-ferrous metals like copper and aluminum, including profiles and scrap. The shearing thickness should be adjusted based on the material’s shear strength.
Applications
- Large scrap recycling bases: Processing scrap vehicles, appliances, large metal structures, and ship dismantling scrap.
- Metal processing and manufacturing plants: Cutting steel plates, sections, billets, and pipes to size.
- End-of-life vehicle dismantling centers: Quickly shearing car bodies, frames, and chassis.
- Metallurgical industry: Providing high-quality, high-density scrap furnace feed for electric arc and converter furnaces.
- Non-ferrous metal recycling: Processing large aluminum profiles, copper busbars, aluminum plates, and other scrap metals.
Technical Specifications
| No. | Model | Press Box Size (mm) | Blade Size (mm) | Cutting Speed (strokes/min) | Power |
| 1 | Q43L-3150 | 4000x1300x700 | 1300 | 3-4 | 37kW x 2 |
